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Last Online:05 May, 2025 |
Equipment Advantages
(1) With a width of 1200mm, the production capacity is doubled and it is suitable for slitting various widths.
The 1200mm wide design of MN120 offers a larger single electrospinning area, which is suitable for customers who require large-scale verification during the pilot test stage, preventing repeated tests due to insufficient equipment production capacity.
(2) 2000-needle high-density array, capable of producing kilometer-level rolled products per day.
MN120 supports continuous winding, and the produced nanofiber rolled products can be directly used for downstream testing or small-batch supply.
(3) Industrial-grade stability, operating continuously for 24 hours.
At the pilot test scale, it is closer to industrial-grade mass production. The process parameters can be scaled up seamlessly, and enterprises do not need to repeat trial and error, saving time and costs.
(4) Meeting the needs of large-scale verification in the pilot test.
It has a larger single production area and is compatible with various base materials, such as filter materials, battery materials, and medical materials. It is convenient and flexible to change production.
Equipment Features
(1) Large-scale verification capability
2000-needle high-density electrospinning: Multiple rows of spinnerets in a single spinning chamber, with the production capacity increased by 5 to 8 times compared to small-scale test equipment, and the needles are easy to maintain.
Wide-width continuous production: The maximum electrospinning width is 1200mm, the winding speed is adjustable from 0.1 to 20m/min, and a roll-to-roll collection system is configured.
Multi-base material compatibility: It is compatible with materials such as melt-blown cloth, non-woven fabric, and membrane materials. Anti-sticking guide rollers (Teflon/anodized treatment) are equipped to ensure uniform deposition of fibers.
(2) Precise process control
Intelligent liquid supply system: An independent liquid supply vehicle with precise pressurization and shunt control, the liquid supply speed is continuously adjustable, and the flow accuracy is < ±1%.
Precise environmental regulation: Coordinated control by dual dehumidifiers and hot air blowers, with a humidity of ±3% RH and a temperature of 25℃ ±1℃, ensuring process consistency.
Servo precise drive: The reciprocating speed of the spinneret is 0-200mm/s, the positioning accuracy is ±0.03mm, and the electrospinning height is adjustable.
(3) Industrial-grade safety and intelligence
10-inch touch screen central control: Integrated with temperature and humidity monitoring, winding and unwinding tension control (0-100N), and automatic deviation correction (accuracy ±1mm), and the data is traceable.
Multiple safety guarantees: High-voltage overload protection, emergency stop switch, and grounding system, in line with the national equipment safety standard (GB/T 5226.1).
Remote operation and maintenance support: Real-time monitoring of the equipment status, remote diagnosis by the manufacturer, and the after-sales response time ≤ 48 hours.
Services and Support
Process development package: Configuration of the "equipment-process-material" trinity research and development system to accelerate process finalization.
Talent cultivation plan: Free equipment operation training, process optimization, and industrialization guidance are provided.
Upgrading and expansion interface: It supports expanding the number of needles to ten thousand, enabling seamless connection to large-scale mass production lines.
Global after-sales network: 1-year warranty, lifetime maintenance, and spare parts supply.
Why Choose MN120
Bridge to industrialization: Filling the technological gap between small-scale test and mass production, reducing the risk of large-scale investment.
High-cost-performance verification: Obtaining quasi-mass production data at the cost of pilot test, accelerating the product launch cycle.
Flexible adaptation: The modular design supports rapid process switching, meeting the research and development needs of multiple fields.