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I. Overview of equipment

This product is a high-end automation equipment designed for large-scale and continuous industrial cleaning operations. It integrates ultrasonic cleaning, multi-stage rinsing, water cutting, drying, cooling and other processes into a closed framework. Through the PLC intelligent control system, it realizes the whole process of automated processing of workpieces, which significantly improves cleaning efficiency and consistency. It is a key component of modern intelligent production lines.

II. Main components

1. Box and tank structure:

· Material: It is usually made of high-quality SUS304 or SUS316 stainless steel, with excellent corrosion resistance.

· Structure: integral frame, strong and stable. Each functional tank (such as washing tank, rinsing tank, water tank) is designed independently to avoid cross-contamination.

2. Suspended conveying system:

· Drive system: It is composed of a motor, a reducer, a chain, a track and a lifting mechanism. It runs smoothly and the speed is steplessly adjustable.

· Hanger: It can be customized according to the shape and size of the workpiece to ensure that the workpiece is firmly fixed and cleaned without dead corners.

3. Cleaning system:

· Ultrasonic system: core cleaning unit. It is composed of an ultrasonic generator and a transduer (adhered to the bottom of the groove or the side wall). The frequency can be selected (commonly used 28KHz, 40KHz) to meet different cleanliness requirements.

· Spraying system: Equipped with a multi-stage stainless steel sprinkler pump and nozzle, high-pressure rinsing and cutting of the workpiece.

4. Drying system:

· Heating method: stainless steel electric heating tube or gas/steam hot air furnace.

· Structure: Built-in centrifugal fan, forming a hot air internal circulation system, equipped with a filter to ensure that clean hot air is blown out. The insulation layer is designed to reduce heat loss.

5. Filtration and circulation system:

· Equipped with bag filters, magnetic separators, etc., it can effectively extend the service life of the cleaning solution and keep the tank liquid clean.

6. Control system:

· Core: PLC (programmable logic controller) + human-machine interface (HMI touch screen).

· Functions: Full-line automatic control, which can set, store and call cleaning programs (speed, temperature, time, etc.) of different workpieces, with fault self-diagnosis and alarm functions.

III. Standard workflow

Loading → ultrasonic cleaning (optional heating) → ultrasonic rinsing → water/hot water spray rinsing → pure water spray rinsing → cutting water (air knife blowing) → hot air drying → cooling → unloading

(Note: The specific workstation can be increased, decreased and customized according to the customer's process needs)

IV. Core technologies and characteristics

·: Ultrasonic penetration is strong, which can clean the oil stains and impurities in blind holes and gaps of complex workpieces.

· Fully automatic operation: the whole process from loading to unloading is automated, without manual intervention, saving a lot of manpower costs.

· High consistency: PLC controls each process parameter to ensure the same cleaning effect for each product.

· Energy saving and environmental protection: the tank liquid is circulating and filtered to effectively reduce the consumption of water, electricity and cleaning agents.

· Strong customization: The number, size and function of the groove can be flexibly customized according to the characteristics, output beat and cleanliness requirements of the workpiece.

· Stable and durable: industrial standard manufacturing, key parts are selected from well-known brands to ensure the long-term stable operation of the equipment.

V. Typical application fields

· Automotive industry: engine parts, gearbox gears, connecting rods, pistons, hubs, brake discs, etc.

· Electronics industry: semiconductor silicon wafers, PCB circuit boards, electronic connectors, magnetic materials, etc.

· Precision hardware: stamping parts, CNC machining parts, precision bearings, tools, molds, etc.

· Industry: surgical instruments, implants, utensils, etc. (need to meet GMP standards).

· Aerospace: precision hydraulic parts, blades, structural parts, etc.

VI. Optional configuration and customized services

· Ultrasonic power and frequency customization

· Pure water/DI water cleaning and slow pulling water lifting device

· Oil-water separation system

· Cold air drying system

· Automatic addition system of cleaning agent

· MES system docking to realize data monitoring and traceability

· Explosion-proof design (suitable for specific environments)

· Material upgrade (such as SUS316L, PP material)

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Summary: This equipment represents the advanced level in the field of industrial cleaning. Through highly integrated and intelligent design, it provides customers with a set of reliable and tailor-made overall cleaning solutions, which is an ideal choice for improving product quality and production efficiency.