Simple slitting line
I. SPECIFICATION:
? Suitable material: CR, HR Coils, galvanized steel , etc (σb=360-510Mpa)
? Coil Thickness: 0.5-3mm
? Max coil width: 1300mm
? Coil inner diameter: Φ 508mm( Φ 610mm with bushes)
? Coil outer diameter: ≤Φ 1800mm
? Coil max weight: 10 tons
? Slitting tolerance: ±0.10mm
? Slitting strips width: min 30mm
? Slitting strips no.: max 7
? Machine work speed: 0-40m/min
? Power supply: AC380V±10%, 50Hz
II. WORK FLOW
Coil loading→ de coiling→ feeding & guiding→ centering→ slitting→ scrap
recoiling→ pre-separating & tensioning→ coil rewinding→ coil discharging
III. COMPLETE COMPONENTS
? DECOILER: single arm hydraulic expansion de coiler with hydraulic coil car
loading, expansion range: Φ 460-510mm (bushes for other specs),
capacity: max 10 tons. Coil will be loaded into de coiler by hydraulic lifting
coil car, and fixed by the expansion.
? FEEDING UNIT: mainly consists of base, glide block, pinch roll,
compaction parts, AC11KW adjustable speed motor, etc. Pinch roll for coil
feeding driven by motor power.
? ROLL TABLE: movable roll bridge driven by hydraulic power.
? CENTERING UNIT: mainly consists of work table, pole, movable plate,
vertical rolls, etc. The movable plate can be adjusted manually, used to
control the coil center.
? SILTTER: mainly consists of DC motor, transmission parts, blade shafts,
slitting blades, movable base frame, shaft press down unit, etc. Slitting
blades installed on the shaft and press down, blade shafts rotate driven
by DC motor to slit the coil.
1. Motor power: DC75KW
2. Transmission parts: JZQ650 reducer, gear box, universal joints, etc
3. Slitting shaft: Φ 180mm, material 50Cr heat treatment
4. Slitting blade: Φ 180× Φ 270×20mm, material 6CrW2Si,
HRC57-60°
? SCRAP RECOILER: mainly consists of frame, shaft, tray, transmission,
motor, etc. Scrap tray driven by motor power to rewind the scrap coil.
Motor power: 5.5KW motor, JZQ 400 reducer.
? ROLL TABLE: movable roll bridge driven by hydraulic power.
? PRE-SEPARATING & TENSIONING UNIT: mainly consists of frame,
separate shaft, press-down shaft, separating plate, etc. It’s used to
tension and separate small coils.
? RECOILER: mainly consists of base, reducer, rewinding shaft, brake, DC
motor, transmission, etc.
1. Motor power: DC 90KW
2. Rewinding inner diameter: Φ508mm
3. Capacity: max 15 tons
4. Hydraulic coil car for discharging
? HYDRAULIC SYSTEM: mainly consists of hydraulic pump, pipes, valves,
etc. The system supplies the whole machine’s hydraulic power.
? CONTROL CABINET: 1 set DC control cabinet, 1 set power control
cabinet, 1 set operation control cabinet
IV. SALES CONDITIONS
1. Total Price: FOB Shanghai $108000USD
2. Payment: T/T 30% down payment, the balance to be paid before
delivery
3. Delivery Time: 100 days after receipt down payment
4. Reference document (in English): layout, circuit diagram and
operation manual
5. Installation: the technician can be sent for installation & operator
training at site, but the fee should be discussed separately
6. Operation training: Buyer’s operator training in our factory is free
7. Warranty: one year after test running