Chemical tempering furnace
First, equipment introduction
This product has the advantages of low burst rate, good flatness, and so on:
Three, the structure of the furnace body mainly consists of 1 parts: preheating furnace, exchanging furnace and control cabinet;
2, this product can realize the full enclosed production, the product in the entire process of processing will not contact with the outside world cold air, thus avoiding the appearance of burst, deformation and other undesirable phenomena, so it can greatly improve the product quality and yield;
3, this product is specially designed for ultra large area of the lens, the maximum can be toughened 1800*2440 glass; toughened glass can meet international standards.
4, the furnace body heat insulation performance is good, the surface temperature is not more than 50 degrees.
5, tempering furnace heat generator (heating pipe) can be disassembled, easy maintenance.
Innovative high - chemical tempering furnace is a kind of fully closed, high-efficiency, low power, high capacity of the equipment, is a new type of automatic operation of the new type of high - grade steel furnace. The equipment is used in various ordinary glass tempering, strengthen glass, not deformation, impact resistance and other characteristics; after the device is processed glass, can be widely used in a variety of high-tech equipment, precision instruments, glass display, etc., the device uses Japan to introduce technology, simple operation, advanced technology, quality, is the first choice of high quality glass manufacturing industry.
This equipment is suitable for toughened glass:
1: electronic products glass: mobile phone glass, computer monitor glass, computer touch conductive glass, visual screen, window glass, glass.
2: electrical appliance glass: the scanner glass, glass printer, glass cabinet, disinfecting cabinet glass, refrigerator panels of glass, washing machine window glass, laminated safety glass, plasma TV glass.
3: optical glass: high transparency requirements of the glass, the intensity of the high demand of glass, flat glass, can be toughened ultra thin glass, watch glass, glass, ultra smooth glass.
4: suitable for any size of the glass, high grade glass, can be tempered the most thin 0.4mm 20mm glass (should be due to mobile phones, watches, aircraft, submarines, cars, subway and other high strength fire glass) of steel production. This chemical tempering furnace production of more than 98%, according to customer requirements to meet the needs of the customer's chemical tempering furnace.
Two: equipment main technical reference
Maximum production scale: 1800x2440mm (arbitrary shape)
Processing glass thickness: 0.5-19mm
Preheat chamber temperature: 300-400 degrees
Ion exchange temperature: 400-500 degrees (standard time is 16 hours)
Working medium: molten salt (potassium nitrate) and additives
Heating power: preheating furnace (150 kW *2), ion exchange furnace (216 kW).
Chemical tank size: 3360*1400*2430mm
Molten salt one time on the amount of 10~12 tons.
Three: equipment daily output
To 1800*1200*5.0mm calculation, the daily output of more than 320, more than 95% of the finished product.
Four: chemical tempered glass index
Surface stress, 400-900Mpa
Impact resistance, 277 grams of steel ball over 2000mm height (300*300*2mm) samples.
Heat shock resistance, 120 degree temperature difference.
The safety factor of the supporting beam and the lifting mechanism of the preheating furnace is in accordance with the ISO standard;
The temperature of overheating protection function and alarm function;
The protection function of the walking and long drop mechanism of the preheating furnace;
Equipment process parameters and production capacity:
Hanging column number: 2;
Hanging column size: 1000mm * 560mm * 500mm;
Toughened glass frame: 230mm * 260mm;
Number of plug and frame: 40 pieces per furnace;
Hanging column can be placed on a number of glass: to each x 106 56 specifications, for example, each shelf can be installed 200 x 40, each column can be installed glass 8000 pieces;
Comprehensive finished product rate 96% (except for the unqualified products caused by the former treatment process);
An amount of potassium: 1 tons;
Note: the appearance of the above equipment size for my factory general size, according to different customer needs to change.
More specifications and technical parameters for the sale of information consulting.
