Vacuum Ceramic Disc Filter is a solid/liquid separation device for dewater mineral concentrates and pelletizing feed slurries.
Vacuum Ceramic Disc Filters are the solid/liquid separation equipment, used to dewater mineral concentrates and pelletizing feed slurries. Microporous ceramic discs replace conventional filter cloth. Capillary action draws liquid through the pores, and only a small vacuum pump is required, resulting in significantly reduced energy consumption.
Vacuum Ceramic Disc Filteris simple to install and operate, and is an ideal replacement for inefficient vacuum drum filters.
Application:
1. Mineral and metal flotation concentrators (such as non-ferrous metal, rare metal, ferrous metal and non-metal)
2. Sludge Dewatering Press
3. Sludge Thickening Systems
4. Filtration and Separation Industry
5. Waste Water Treatment.
Feature:
1. High vacuum degree with maximum of -0.098MPa, low moisture of filter cake, normally 2-4% lower than moisture of the cake by traditional filters;
2. Low power and energy consumption, 10-20% of that of traditional filters;
3. Clear and transparent filtrates. Solid content is normally lower than 21mg/l and filtrate can be recycled or disposed of without harm to the environment;
4. Little pollution, environmentally friendly, safe and reliable;
5. Ceramic Filter Plate is long service life, easily replaced and doesn’t require intensive labor work;
6. Dewatering cost is normally 18.8-40.1% of that of traditional filters;
7. Automatic and continuous operation, low maintenance cost, high filtration efficiency;
8. Lower metal loss and higher metal recovery;
The Ceramic Vacuum Disc Filter consists of Ceramic Filter Plates, Rotator, Slurry Tank, Scrapers, Distributor, Agitating Device, Back-Washing (including Ultrasonic & Acid cleaning), Frame, Vacuum System, Pipe System, Filtrate Discharge System, Discharge Chute, Valve And PLC Automatic Control System (can be built into remote control system). The system can be customized by adding cake washing system if required.
VCF has short downtime and improves productivity and operation rate. Because no needs of any filter cloth, the VCF can maintain high degree of vacuum and low moisture of filter cake. It is also featured by energy efficient. Compared with traditional disc filters with 45m2, the VCF with the same filter area saves over 85% of power energy. In the mean time, because of the tiny size of micro pore, fine particles are block so as to increase metal recovery rate and help improve quality and transparency of filtrate (normally 21mg/l of solid content). Filtrate can be recycled. In general, VCF is a kind of environmentally friendly, highly efficient, and energy-saving solid-liquid separation equipment.
Important Features of Our Vacuum Ceramic Disc Filter:
1. High vacuum degree with maximum of -0.098MPa, low moisture of filter cake, normally 2-4% lower than moisture of the cake by traditional filters;
2. Low power and energy consumption, 10-20% of that of traditional filters;
3. Clear and transparent filtrates. Solid content is normally lower than 21mg/l and filtrate can be recycled or disposed of without harm to the environment;
4. Little pollution, environmentally friendly, safe and reliable;
5. Ceramic Filter Plate is long service life, easily replaced and doesn’t require intensive labor work;
6. Dewatering cost is normally 18.8-40.1% of that of traditional filters;
7. Automatic and continuous operation, low maintenance cost, high filtration efficiency;
8. Lower metal loss and higher metal recovery;