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For global factories scaling new products, the journey from prototype to mass production is fraught with complexity. MFGsourcing is your strategic manufacturing partner, eliminating bottlenecks by integrating custom PCB assembly with seamless global component sourcing. We guide your products through every critical phase: Engineering Validation (EVT), Design Validation (DVT), and Production Validation (PVT), ensuring a flawless transition to high-volume manufacturing.

Our Detailed, Meticulous Manufacturing Process:

1. Design for Manufacturability (DFM) Analysis: Our engineers perform an exhaustive pre-production review of your Gerber, BOM, and assembly files, identifying potential issues to prevent costly re-spins.

2. Component Sourcing & Procurement: We leverage our global network to secure all components, from common passives to hard-to-find semiconductors, managing obsolescence and allocation challenges proactively.

3. Solder Paste Stenciling: Precision application of solder paste using laser-cut stencils and 3D SPI (Solder Paste Inspection) to ensure perfect volume and alignment.

4. High-Speed Automated Pick-and-Place: State-of-the-art equipment places thousands of components per hour with micron-level accuracy, handling 01005, QFNs, BGAs, and more.

5. Controlled Reflow Soldering: Boards pass through multi-zone reflow ovens with meticulously profiled thermal curves, guaranteeing robust, reliable solder joints.

6. Conformal Coating (if required): Automated application of protective coatings (Acrylic, Silicone, Urethane) for defense against moisture, chemicals, and dust.

7. Final Assembly & Potting: Integration of the assembled PCBA into enclosures, connectors, and final mechanical assembly, including potting for environmental protection and stress relief.

Comprehensive Cost Optimization (VAVE):
We implement Value Analysis/Value Engineering (VAVE) at every stage. This includes component substitution analysis, panelization optimization to reduce waste, and process efficiency reviews to lower your total cost of ownership without compromising quality.

Rigorous Quality & Compliance Framework:
Our systems are certified to the highest international standards, ensuring reliability for even the most demanding applications:

• ISO 9001: Foundation for our Quality Management System.

• IATF 16949 (formerly TS16949): For automotive-grade reliability and process control.

• ISO 13485: For medical devices, ensuring full traceability and documentation.

Uncompromising Test Regime:
We validate every board to your specifications with a full suite of testing options:

• In-Circuit Test (ICT) & Flying Probe Test

• Automated Optical Inspection (AOI)

• X-Ray Inspection (for BGA and hidden joints)

• Functional Testing (FCT) with custom test fixtures

• Boundary Scan (JTAG)

• Burn-In & Environmental Stress Screening (ESS)

Partner with MFGsourcing to de-risk your supply chain, accelerate your time-to-market, and achieve manufacturing excellence. Let's build the future, together.

Contact us today for a comprehensive project analysis and get a competitive quote!