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Precision Aluminum Die Casting for Demanding Automotive Applications

MFGsourcing delivers high-integrity custom aluminum die casting solutions engineered for complex automotive geometries. We guide your components from EVT (Engineering Validation) through DVT (Design Validation) to seamless PVT (Production Validation), ensuring performance and manufacturability at every phase.

Our Rigorous Process:

1. Advanced Tooling: High-precision mold design and fabrication for tight tolerances (±0.001") and thin walls (down to 0.5mm).

2. High-Pressure Die Casting: Utilizing 800+ ton machines with vacuum-assisted technology to minimize porosity in complex parts.

3. Comprehensive Post-Processing:

   • CNC Machining (5-axis capabilities)

   • Surface Finishes (eChem polishing, powder coating, anodizing)

   • Heat Treatment (T5/T6)

   • Leak Testing & X-ray Inspection

4. Stringent Quality Control: Full PPAP documentation, CTQ parameter monitoring, and material certification (A380, ADC12, etc.).

Our Advantage:

• Cost Efficiency: Optimized tooling designs + in-house secondary processing reduce unit costs by 15-30%.

• Speed-to-Market: Rapid prototyping (5-7 days) and scaled production (50,000+ units/month) capability.

• Zero-Defect Focus: Automated optical inspection and pressure-tested components for automotive reliability.

Ideal for EV battery housings, structural brackets, and thermal management systems requiring AS9100 or IATF 16949 compliance. Partner with us for value-engineered solutions that meet exacting standards without compromising on lead times.

Request a DFM analysis and project quote today – accelerate your automotive innovation with vertically integrated expertise.