| Model: | 003 |
|---|---|
| Brand: | - |
| Origin: | Made In China |
| Category: | Industrial Supplies / Machinery / Machine Tool |
| Label: | Coating Line , Coating Factory , Coil Coating |
| Price: |
-
|
| Min. Order: | - |
| Live Chat: | Last Online:04 Dec, 2021 |
TZ1600-35 2-Sides 2-Coatings Aluminium Production Line (Separated)
Coating line features:
Model TZ1600-35 coating line (separated structure) is suitable for certain coating factories. 2-sides 2-coating coating products in thickness range 0.15mm~0.6mm applies to most ACP material, roofing and ceiling material. Model TZ1600-35 coating line is high quality coating line, good performance in all kinds of paint coating. Separated structure is flexible in production, pretreatment process and coating process are separated and non-interfering, so that production is much easier to plan or schedule. Operation faults and equipment problems effect is less.
A primary reason to choose separated structure is its advantage over dimension, Model TZ1600-35 requires only 85m×18m×7m workshop.
Application: For coating aluminium coil of ACP(Aluminium Composite Panel), roofing , cladding, ceiling,roller shutter,etc.
Advantage: Widely usage range, short line, smaller dimension workshop needed, less operation faults and equipment problems effect .
1. Main parameters of coating line
Material parameter
|
Thickness: |
0.15～0.6mm |
|
Width: |
1600mm |
|
Outer diameter OD(max): |
Φ1500mm |
|
Inner diameter: |
Φ405mm |
|
Bobbin material: |
Steel or paper |
|
Inverval-layers deviation tolerance: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coating thickness: |
Dry film thickness: 8~20 um
|
|
Product Weight: |
Max 5000kg（Excluding bobbin） |
CCL Processing Speed: 35 m/min (Speed benchmark: thickness 0.25mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 sides 2 coating & 2 baking
Properties and features:
|
Roller width: |
1800mm |
|
Coils feeding centering adjustment : |
±75mm |
|
Threading speed: |
5～15m/min（Adjustable） |
|
Line maximum speed: |
35m/min |
|
Line speed accuracy: |
Steady Speed, ±0.1%; Acceleration, ±0.4% |
|
Uncoiling tension range: |
160～800kgf |
|
Processing tension range: |
160～800kgf |
|
Coiling tension range: |
320～1400kgf |
|
Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
|
Line space dimensions: |
76000mm×1000mm×6500mm |
|
Heating Energy Source: |
LNG, LPG |
2. Basic Production Process
Coating line
Coil loading → Uncoil machine → Sewing table → Topside primer-paint roller-coater → Curing oven 1 → Air cooling → CPC 1 → Tension device 1 →Topside 2-coat and backside roller-coater → Curing oven 2 → CPC 2 → Tension device 2 → Coil machiner → Coil discharging
Pretreatment line
Coil loading → Uncoil machine → Sewing table → Acid washing, brushing roller → Water washing → Deionized water washing → Drying → Roller-coating chromizing → Drying → Cooling → Tension device → Coil machine → Coil discharging
Rewinding line
Coil loading → Uncoil machine → Sewing table → Tension device → Coil machine → Coil discharging
3. Main devices list
|
Name |
Quantity |
|
Uncoil machine |
3 |
|
Sewing table |
3 |
|
Tension Device |
4 |
|
Redirection steel roller |
11 |
|
Brushing roller |
2 |
|
Degrease pool |
3 |
|
Water washing pool |
2 |
|
Drying device |
2 |
|
Squeeze roller |
5 |
|
Roller-coating chromizing coater |
1 |
|
Coater |
2 |
|
Curing oven |
2 |
|
Heat system |
2 |
|
Air cooling system |
4 |
|
Film device |
1 |
|
Coil machine |
3 |
|
CPC |
2 |
|
EPC |
3 |
|
Steel frame |
1 |
|
Electrical system |
3 |
*Optional configuration: waste gas treatment and energy recycle system
4. Water and power consumption of coating line
|
Total power consumption: |
600KW |
|
Compressed air: |
Min5.5bar,1Nm3/min,actual consumption |
|
Water: |
Deionized water, supply quantity is about 4T/h |
|
Heating fuel: |
LPG or LNG |
|
LPG consumption: |
0.6 CBM/min |
|
LNG consumption: |
1 CBM/min |
5.The coating line design and manufacture leads 100 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea
