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SMART-B818III Highly Intelligent CNC Forming Grinding Machine

 

*High-precision grinding processing, with easy-to-learn and easy-to-operate dialogue control-

Fuyugao intelligent CNC profile grinder equipped with *upgraded SMART-III numerical control system can meet most of your grinding work needs.

 

The SMART-II CNC system is a more user-friendly control system developed by Fuyu Company with more than 30 years of experience in grinding machine manufacturing and application. It is easy to learn, easy to operate, and easy to maintain. This series of products can provide more efficient Grinding solutions to match your needs

The company also provides a variety of special accessories, fixtures and automatic configuration.

SMART series grinders have been widely used in automobile and motorcycle industry, tool industry, mold industry, pneumatic and hydraulic components industry, electronics industry, semiconductor industry, medical treatment, aerospace industry, machinery and fog accessories industry and general processing industry.

 

Machine specification table:

Capacity

*Grinding length-460mm left and right

*Grinding width-front and back 200mm

Distance from table to spindle center 445mm

Allowable processing load 210 kg

 

Workbench

Worktable size 200 x 460mm

T-slot (size x quantity) 12mm x 1

Distance from table to ground 1,062mm

Worktable speed "0.1~ 25m/min

(0.33~82fpm)"

Left and right stroke of worktable 510mm

 

Lateral movement (Z)

*Movement stroke 220mm

Moving speed 0-3m/min (0~ 10fpm)

Minimum input unit 0.001mm

 

Wheel head vertical weight (Y)

*Movement stroke 345mm

Moving speed 0~3m/min (0~ 10fpm)

Minimum input unit 0.001mm

 

Spindle

Spindle speed 1,000~7 ,000rpm

 

Grinding wheel

Outer diameter x width x aperture 203x 12.7 x 31.75mm

 

motor

Spindle motor 3kW (4HP)

|Axial motor (X\Y, Z) (Y/Z) 1kW (1.3HP)

Lubricating oil motor 25W

Hydraulic motor 0.75kW (1HP)

 

power supply

Rated power demand 11kVA

Air pressure requirement 4Kg2/cm (57psi)

 

Storage tank capacity

Oil pressure tank capacity 90L

Lubricating oil capacity 20L

 

Mechanical Dimensions

Mechanical height (height) 2,100mm

Floor area (width x length) 2,092 X 2,055mm

Machine weight 1550 kg

 

Precision

Positioning accuracy 0.004mm

Repeat accuracy 0.003mm

Accuracy inspection method ISO 1986- 1

 

Land area

(WxLxH) 2,055 X 2,092 X 2,100mm

 

Conversational SMART PC Based Controller

Table size: up to 600mm (W x 2000mm (L)

Ball screw and servo motor drive: 3 axis

Spindle motor: up to 18kW (25 HP)

 

SMART-III controller system

Microsoft Win CE6.0 platform, 10.4" LCD screen.

Supports USB, the screen images can be captured and archived, which is convenient for recording and selling services.

Built-in graphics dialogue grinding and grinding wheel dressing programs such as plane/groove/contour.

Various grinding wheel automatic dressing and automatic correction modes can be matched in the grinding program.

Compatible with FANUC controller program.

The MPG handwheel can be used to simulate the grinding path.

Fast grinding wheel dressing function.

Grinding wheel management function.

Grinding schedule Tasklink) function: several graphical dialog programs can be connected in series. .The machine automatically saves electricity.

 

SMART-III operation panel

The operation panel has been redesigned. In addition to a more refined appearance, the location of the buttons also adds the concept of partitions, and takes into account ergonomics, making it easier for the operator to use.

In order to make it easier for the operator to grasp the status of the machine, special lights are displayed on some buttons, such as handwheel simulation, single block execution, etc. In addition, a light signal is added to the 100% position of the speed knob, so that the user can clearly grasp the speed.

The material is also more durable, using high-grade acrylic, waterproof, oil-proof and dirt-resistant. The laser marking on the font will not disappear due to long-term use.

 

Handwheel simulation function

The automatic processing speed is controlled by an electronic handwheel. The faster the handwheel rotates, the faster the program execution speed will be, and the rotation of the handwheel will stop as well. The handwheel can also be reversed and reversed to confirm the details.

No single operation required

No program fast action

Reduce the possibility of crashes in program testing

Significantly reduce workpiece setting time

 

Support USB

The new generation of SMART controller supports USB devices to increase convenience and stability. And can be hot-swappable, no need to reboot

 

SMART-III series controller

Humanized interface design

SMART-III adopts user experience-oriented design as a whole. The screen design style minimizes text and changes to full icon representation. The design of the picture is also more three-dimensional and closer to the actual processing workpiece.

Contour path editing screen

SMART-III has also greatly improved the operability of path editing. The new path editor can directly move the input box on the form and enter data where you want, just like entering data in Excel, and you can modify it directly. The input field can be modified. In addition, the delete line, delete all, restore, cancel restore and other functions have been added, which makes it more convenient for users to perform contour path editing. 

Quick dressing of grinding wheels

The general dressing method is to follow the same path and feed in according to the amount of each feed. This method will spend a lot of time in the air running, so it will take a lot of time to dress a new grinding wheel.

SMART-II modified the trimming method to address this shortcoming, only trimming the parts that need to be removed. 7 First, roughly remove most of the material, and finally trim the required graphics along the outline, so that time will be reduced Will save a lot.

 

Quick dressing of grinding wheels

The general dressing method is to follow the same path and feed in according to the amount of each feed. This method will spend a lot of time in the air running, so it will take a lot of time to dress a new grinding wheel.

SMART-II modified the trimming method to address this shortcoming, only trimming the parts that need to be removed. 7 First, roughly remove most of the material, and finally trim the required graphics along the outline, so that time will be reduced Will save a lot.

 

Quick dressing of grinding wheels

The general dressing method is to follow the same path and feed in according to the amount of each feed. This method will spend a lot of time in the air running, so it will take a lot of time to dress a new grinding wheel.

SMART-II modified the trimming method to address this shortcoming, only trimming the parts that need to be removed. 7 First, roughly remove most of the material, and finally trim the required graphics along the outline, so that time will be reduced Will save a lot.

Quick dressing of grinding wheels

The general dressing method is to follow the same path and feed in according to the amount of each feed. This method will spend a lot of time in the air running, so it will take a lot of time to dress a new grinding wheel.

SMART-II modified the trimming method to address this shortcoming, only trimming the parts that need to be removed. 7 First, roughly remove most of the material, and finally trim the required graphics along the outline, so that time will be reduced Will save a lot.

Grinding schedule (Tasklink)

SMART-III specially designed the grinding schedule (Tasklink) function to connect multiple grinding and finishing processes in series at one time, allowing users to complete complex processing at one time without wasting any time, greatly improving production efficiency.

 

Machine characteristics:

Spindle mechanism

The main shaft adopts 4 P4 super-precision angular ball bearings and is matched with a V3 main shaft motor and frequency converter.

 

 

Lifting mechanism

The movable surface of the main shaft base and the machine body adopts ultra-wide hard rail, and there is a counterweight device to greatly improve the grinding rigidity and the accuracy of up and down feed.

 

Slow feed function

The left and right direction speed control knob adjusts the left and right movement speed of the worktable. (H type standard)

 

Double V table and saddle

The skateboard and saddle rails adopt double V super-wide rails and are attached with wear-resistant sliding sheets (TURCITE-B) for precise flower production, with good accuracy and excellent guide bow|flexibility and side grinding capabilities.

The SMART-H grinder is driven by a precision hydraulic cylinder, and a precision detector is used for the stroke control of the worktable.

SMART-B type grinder is driven by C2 ball screw, and the sliding stroke and speed of the worktable are controlled by programs.

 

Base and saddle

Special T-shaped base design, adopting one-piece molding casting, high strength and good stability, and improve the service life of the machine

The base and saddle track adopt double V super-wide track and wear-resistant sliding sheet TURCITE-B), and it is applied with precision flower production, precision and lasting stability.

 

Applications:

13. Standard accessories of spindle motor frequency conversion device

 

1. Grinding wheel balance bar

2. Grinding wheel disassembly and locking tool

3. Kong plug

4. Grinding wheel

SMART-818

203x 12.7 x 031.75mm

5. Toolbox

(Locking nut/pulling nut/adjusting shaft/paint can) 6.

7. Horizontal adjustment screw set

8. Grinding wheel hub

SMART-818

Clamping width 6.3~19mm

9. Waterproof cover

10. Hexagon wrench set

11. Heat exchanger

12. Oil temperature cooler

(Applicable only for SMART-H2440/2460/2480 I) Cooperate with CNC precision grinding to reduce thermal deformation. Equipped with fan-type oil temperature cooling device, which can control the oil temperature within a certain range, so that it can run for a long time without affecting the grinding accuracy .

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