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4000bph 5L bottle blow molding machine

Model:LXG-4
Brand:LONGSUN
Origin:Made In China
Category:Industrial Supplies / Food, Beverage & Cereal Machine
Label:molding machine , blow molding machine , hybrid machine
Price: US $200000 / pc
Min. Order:1 pc
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Member Information

Detail

Dongguan Longsun Machinery Co., Ltd.

Biz MemberGuang Dong - China
Live Chat:
Last Online:21 Sep, 2019

Product Description

LXG- 4/5 Auto Bottle Blowing Machine Feature

2.1 Preform Feeding & Handling system    

  • Continuous preform feeding system
  • Proper preform stabilization time on star-wheel before spindle insertion
  • Composite aluminum alloy chain: strong, no wear, no elongations, low maintenance cost
  • Self-lubricate bushing and sealed bearing
  • Different chain pitch to optimize production based on specific neck finish diameters
  • Ejection system for oval or not well inserted preforms
  • Quick-change system (option) in less than 5 minutes for different neck diameters: change of loading wheel and loading guides 

 

2.2 Preform Heating System

  • Perfect heating system design helps decrease the power consumption. 
  • Special oven design helps power saving and is easy maintain.
  • Preform heating system with laminar flow. No turbulence
  • Low thermal inertia: higher heating process consistency and fast start-up
  • Oven dimensions based on preform and max bottle size (from 8 to 16 lamps)
  • Modular oven
  • Adjustable position for neck change 

2.3 Preform Transfer & Pitch Change         

  • Servo-driven pitch-change system to optimize heating efficiency (oven pitch) and maximum bottle diameter (blowing pitch)
  • Simple, solid and reliable system
  • Servo-driven unit for same-time preform and bottle transfer
  • Precise and gentle preform holding
  • Very high transfer speed
  • Quick change of personalized parts (tool-less)

 

2.4 Stretching & Blowing

  • Electrically driven blowing clamp, no oil
  • Servo-driven motion with levers and oscillator
  • High clamp speed
  • Double-sided pneumatic compensation
  • Servo driven stretch rods
  • Fine setting of stretch profile thanks to servo control
  • Blow seals, fast and independent for every cavity
  • Self-learning of stretch stroke based on preform-bottle size
  • High tech blowing valves: fast and independent for every cavity, with individual pre-blow flow regulation
  • Very quick exhaust
  • Standard Air tanks for peak blowing ramp, providing higher output
  • By-pass valve to avoid chilled water when not in production
  • Less power consumption once machine is in idle mode or is waiting for downstream
  • No condensation on blow moulds once the machine is not blowing bottles

 

2.5 Bottle Ejection                              

  • Servo-driven unit for bottle discharge
  • Discharge on air conveyor or belt conveyor or vacuum conveyor
  • Bottle base cooling option

 

 

 

 

 

 

 

 

 

 

Ⅲ LXG-4/5 Machine Technical Parameter

3.1 Technical parameter

 

Item

LXG4/5

Main machine

Max. bottle capacity

6L

Max. bottle diameter

Φ185mm

Neck diameter

Φ25~45mm

Max. bottle height under neck

<380mm

Max. Clamping stroke

200mm

Max. Stretching stroke

500mm

Max. Bottom die stroke

50mm

Bottle pitch

200mm

Maximum output rate (bph)

4,000bph

Number of molds

4

Heating part

Number of heating modules

6

Number of heating lamps

9

Number of preform bases

108

Electric part

Voltage

380V

Frequency

50Hz

Service power

50~80kw/h

Installation power

160kw

Air source

High pressure

3.5Mpa

High pressure air consumption

12m³/min

Chilled water

(Water temperature ≤18℃)

Pressure

2~4bar

Flux

4~6m³/h

Cooling water

(Water temperature ≤30℃)

Pressure

2~4bar

Flux

6~9m³/h

Weight

G.W.

Around 10000kg

Dimension

Main machine (L×W×H)

4900×2200×3200mm

Unscrambler (L×W×H)

2500×2500×3000mm

Remarks:

*4000bph output rate base on 4.5L, 110 gram C’estbon water bottle.

*High pressure air consumption depends on PET bottle volume.

 

 

 

3.2 Main component list

 

No.

                  Name

Origin

Brand

Electric/control component

1

PLC

Japan

OMRON

2

Servo motor

3

Servo driver

4

Intermediate relay

5

Touch screen

6

Contactor

France

SCHNEIDER (TE)

7

Button

8

Air switch

9

Preform-infeed checking

Taiwan

RIKO

10

Switching power supply

Taiwan

MV

11

Heating module

Germany

SEMIKRON

12

Magnetic switch

Germany

FESTO

Valves/adaptor

1

Pre-blowing valve

UK

NORGEN

2

2nd blowing valve

3

Exhaust valve

4

One-way valve

5

Pressurizing clamping valve

6

Cylinder control valve

Germany

FESTO

7

Cylinder

8

Mold-closing lead rail

Taiwan

ABBA

Remarks: Longsun has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)


Payment Terms:TT, LC at sight

Product Image

4000bph 5L bottle blow molding machine 1
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4000bph 5L bottle blow molding machine 2
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4000bph 5L bottle blow molding machine 5
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4000bph 5L bottle blow molding machine 6
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4000bph 5L bottle blow molding machine 7
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4000bph 5L bottle blow molding machine 8
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Send Inquiry to this Member

Dongguan Longsun Machinery Co., Ltd.

No.100 ZhongMa Road, ZhongTang Town

Phone:
86-13925564658
Fax:
86-769-88737366
Contact:
Perry (Sales Director)
Mobile:
13925564658

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