instant rice processing line
- Artificial rice
Artificial rice is a new food based on extrusion technology. Adopting rice flour as main raw material, artificial rice is made by extrusion and drying processes. Artificial rice has the advantages of great taste, easy-to-cook, eutrophy, strong functionality (such as sugar-free rice, medicinal rice) etc. Right now, more and more consumers and units received artificial rice.
- Artificial rice samples introduction
- Raw materials: rice flour, corn meal, vegetable juice, wheat bran, vitamins, minerals, food color etc.
- Humidity: the moisture is no more than 10%.
- Shapes: round rice shape, long rice shape, millet shape etc. (can be customrized).
- Sizes: (1) diameter: up to 1-3mm (2) length: 6-16mm.
- Artificial rice processing lines description
- Artificial rice processing lines features
- Capacity range: our artificial rice processing lines capacity range is from 160kg/hr to 220kg/hr.
- Our artificial rice processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.
- Our twin-screw extruder has self-clean function.
- Our extruders and dryers are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, Siemens etc.).
- Our expanded snack food processing line automation degree is high, it need only 2 workers to operate.
- The production factors can be quantized and controllable.
- We can custom-make all the machineries for artificial rice processing line as per users’ requirement. We supply OEM goods.
- Artificial rice can be cut by the blade in extruder, it doesn’t need separate cutting machine.
- All the materials touching food is food grade.
- Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.
- Artificial rice processing line work flow
- Work flow: Raw material treatment---Extrusion---Drying---Packing & Detection
- Machineries description in each process
- Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer, used for mixing all raw materials and adding appropriate water, to make the raw materials uniform.
- Machineriy in extrusion: Twin-screw extruder, used for extruding and shaping.
- Machineries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy) or steam (from boiler). It is up to users’ local power situation. We suggest user to adopt electrical dryer, its heating is more balanced.
- Machineries in packing & detection (option): (1) Cup type packing machine, used for artificial rice with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing artificial rice with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.
- The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, vertical type bucket elevator, Z type bucket elevator, vacuum suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen, used for screening snack food and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product.
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