Model: | - |
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Brand: | huayin |
Origin: | Made In China |
Category: | Metallurgy , Mining & Energy / Energy / Petroleum |
Label: | Tyre Recycling Plant , tyre pyrolysis , pyrolysis of waste |
Price: |
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Min. Order: | 1 pc |
Live Chat: | Last Online:07 Jun, 2014 |
Product Description
Waste Plastic Recycling Oil Production line is used to recycle waste plastic to fuel oil.
a) In most countries people handle waste tires and plastic with landfill or burning. But it causes serious pollution to environment and could probably lead to fire disaster or disease spread. By contrast, pyrolysis plant is a green way for waste management.
b) The raw materials can be used tires, waste plastic, scrap rubber which can be easily found from rub-bish collecting station. The cost of raw materials is low, even you can get subsidy by solving pollution caused by garbage in many countries. Meanwhile the fuel oil finds a good market in many industry fields.
PARAMETER | ||
Model |
Reactor size (diameter*length)(mm) |
Daily capacity |
HY-5T | 2200*6000 | 5 TON |
HY-6T | 2200*6600 | 6 TON |
HY-7T | 2600*6000 | 7 TON |
HY-8T | 2600*6600 | 8 TON |
HY-9T | 2800*6000 | 9 TON |
HY-10T | 2800*6600 | 10 TON |
Material of reactor | Q345R boiler plate |
Thickness of plate | 16/18mm |
Manufacturing method | Auto cutting, auto rolling, auto welding |
Total weight | 25-35 ton |
Operating power | 22kw |
Space needed (only for 1 set of machine) |
300m2 |
Worker needed | 4 |
Condensing mode | 3-step condenser |
Feeding mode | Auto feeding |
Discharging mode | Auto discharging |
Input | Used tire, scrap plastic, waste rubber |
Output | Fuel oil, carbon black, (steel wire) |
Approx oil yield of different raw materials | |
PE | 95% |
PP | 90% |
PS | 90% |
ABS | 40% |
Leftcovers of paper | wet 15-20%, dry 60% |
House garbage | 35-50% |
Plastic cable | 80% |
Plastic bag | 50% |
Submarine cable | 75% |
Rubber cable | 35% |
Sole | 30% |
Big tires | 45-50% |
Small tires | 35-40% |
PVC | N/A |
PET | N/A |
DETAILS | ||
FEATURES | ||
A. Safety . We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
B. Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
C. High oil yield
1. We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2. When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3. In this way we maximize the cooling effect and improve the oil yield.
D. High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
E. Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
F. High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.
G. Long service life
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.