| Model: | DY-10 |
|---|---|
| Brand: | DOING |
| Origin: | Made In China |
| Category: | Industrial Supplies / Rubber & Plastics Machine |
| Label: | oil refinery machine , oil refinery , refinery machine |
| Price: |
US $60000
/ set
|
| Min. Order: | 1 set |
| Live Chat: | Last Online:05 Aug, 2015 |
Waste tire, plastic recycling plant
I. Function of machine is convert waste into fuel and energy.
Raw material: waste tire, plastic, rubber etc.
Final products: fuel oil, carbon black, steel wire and exhaust gas.
II. PROJECT FLOW CHART
1. 4th generation
2. 5th generation
III. Working Process:
Firstly, make reactor rotate clockwise 0.4r/min, put raw material into reactor, close feeding door.
secondly, burned the fuel material(coal,or wood,or natural gas ,oil ) in the furnace. Reactor will be slowly heated, when the temperature reach around 180 oC, oil gas will come out .
then go to cooling system and liquid to oil.
Some incondensable gas which can't cooling down will be lead to furnace through a gas pipe. It will be used to heat reactor.
This can save your energy. Only the first 2 hours use energy for heating. After the first 2 hours mainly use gas, little energy is ok. After pyrolysis, all the oil gas come out from reactor, the temperature will fall down. Then make it rotate anticlockwise, carbon black discharging begin.
Lastly,when the temperature deduce to 50 oC, worker can opened the door of reactor take steel wire out.
Then u can start the next batch.
Processing time
|
Style |
Feeding time (hours) |
processing time (hours) |
Cooling time (hours) |
Slag outlet time (hours) |
|
DY-2200-5500 |
2 |
7 |
2 |
2 |
|
DY-2200-6000 |
2 |
7 |
2 |
2 |
|
DY-2200-6600 |
2 |
8 |
2-3 |
2 |
|
DY-2600-6600 |
2 |
8-10 |
3-4 |
2 |
IV. The usage of final products
-----FUEL OIL
fuel oil from waste tyre are used in below industries
A.power plant factory
B.glass fa ctory
C.cement factory
D.ceramic fatory
E.aluminum factory
F.boiler factory
G.central heating factory
H.painting factory
-----CARBON BLACK
carbon black from waste tyre are used in below industries
A.electric cable jacketing
B.conveyor ban
C.hose and doormat
D.black nylon bag
E.rubber additive
F.automatic spare parts
G.heat isolation
H.black colorant in rubber materials
I.plastic pipes
J.industries rubber products
K.fire fighting
-----STEEL WIRE
Steel wire from waste tyre can be re-sale to steel factory
----- EXHAUST GAS
Exhaust gas will recycle to furnace, burn as energy.
V. Financial report
Take 10 tons for example (price are based on China local market).
Exchange rate at present is 1 usd = 6.35 yuan
|
No. |
Item |
Cost of Per Batch |
|
1 |
10 tons of waste tires |
10T×1500RMB/T=15,000RMB |
|
2 |
0.4 tons of coal |
0.4T×800RMB/T=320RMB |
|
3 |
Water and electricity |
200×1.00RMB=200RMB |
|
4 |
Workers |
4×100RMB=400RMB |
|
5 |
Total Cost |
15,920RMB |
|
NO. |
Item |
Income |
|
1 |
Crude Oil |
10T×45%×4,500RMB=20,250RMB |
|
2 |
Carbon Black |
10T×35%×520RMB=1,820RMB |
|
3 |
Steel Wire |
10T×13%×2200RMB=2,860RMB |
|
4 |
Gross Profit |
24,930RMB |
|
5 |
Daily Net Profit |
24,930RMB-15,920RMB=9,010RMB |
|
6 |
Monthly Net Profit |
9,010RMB×25=225,250RMB |
|
7 |
Yearly Net Profit |
225,250RMB×10=2,252,500RMB |
VI. PRODUCT SHOW 
5th generation demo machine
Demo machine in our factory
(left is 5th generation, right is 4th generation)
4th generation in Albania
Project in Pakistan
