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This High Effiecency Rotor Winding Machine Rotor Manufacturing Assembly Line is including several machines, like insulation paper insertor,  armature winding
machine,  commutator fusing machine, wedge insertion machine, and rotor
testing machine. The rotor will be carried by mechanical arm and
converyor to the next machine. 
 
Insluation paper insertor
This
machine is used to inserting paper into rotor slot. The insulation
material can be as per customer's requirement, DMD, DM, polyester film
are all can be used in this machine. 
 
Armature winding machine
After
doing paper inserting machine, mechanical arm and converyor will  carry
the rotor the rotor winding machine position. The machine is equipped
with touch screen and PLC, winding parameter could be set and modified
on the screen. 





Commutator fusing machine
It can
weld both riser and hook type commutators. This machine is applied to DC
motor and universal motor. It is controlled by PCL, all the data
setting can be done on the touch sreeen. There are four power control
method, namely secondary constant current, secondary constant voltage
secondary constant frequency. 





Wedge insertion machine
The wedge material can be as per customer's requirement, DMD, DM, polyester film are all can be used in this machine. 
 
Rotor testing machine
It
is suitable for testing less than 72 segments armature. The Voltage
withstand test time could be set as per different requirements. Testing
items could be screened.Testing data saved automatically, and could be
traced and printed at any time

  
Applications: 
It is suitable for power tooling motor armature production, especially with a great production valume. 

Information needed for rotor production line inquiry
It will be better if customer could send us detailed drawing including below information.
1. Rotor lamination drawing
2. Rotor assemble drawing
3. Rotor stack drawing
4. Rotor winding diagram drawing: with rotor wire diameter and turn number
5. Commutator drawing
6. Shaft drawing
7. Required residual unbalancing volume and initial unbalancing volume
8. Wedge and insulation paper material
9. Required productivity
10. Other technical requirement
If possible, it will be better if customer can send us samples.





Working station of production line













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