| Model: | API 5L/NACE | ||
|---|---|---|---|
| Brand: | - | ||
| Origin: | - | ||
| Category: | Metallurgy , Mining & Energy / Metallurgy & Mining / Piping Tubing | ||
| Keywords: | DNV OS-F-101 , NACE MR0175 , HIC Line Pipe | ||
| Price: |
USD
$ 1050
/ MT
|
||
| Min. Order: | 200 MT | ||
| Post Time: | 23 Apr, 2006 | ||
| Last Modified: | 17 May, 2012 | ||
| This Co. have total 47 Related Items | Prev10111213141516171819Next |
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Nominal
Diameter |
Outside
Diameter |
Schedule | |||||||||||||
| mm | inch | mm | inch | 20 | 30 | STD | 40 | 60 | XS | 80 | 100 | 120 | 140 | 160 | XXS |
| 50 | 2 | 60.3 | 2.375 |
3.91 5.44 |
3.91 5.44 |
5.54 7.48 |
5.54 7.48 |
8.74 11.11 |
11.07 13.44 |
||||||
| 65 | 2.5 | 73.0 | 2.875 |
5.16 8.63 |
5.16 8.63 |
7.01 11.41 |
7.01 11.41 |
9.53 14.92 |
14.02 20.39 |
||||||
| 80 | 3 | 88.9 | 3.500 |
5.49 11.29 |
5.49 11.29 |
7.62 15.27 |
7.62 15.27 |
11.13 21.35 |
15.24 27.68 |
||||||
| 90 | 3.5 | 101.6 | 4.000 |
5.74 13.57 |
5.74 13.57 |
8.08 18.63 |
8.08 18.63 |
||||||||
| 100 | 4 | 114.3 | 4.500 |
6.02 16.07 |
6.02 16.07 |
8.56 22.32 |
8.56 22.32 |
11.13 28.32 |
13.49 33.54 |
17.12 41.03 |
|||||
| 125 | 5 | 141.3 | 5.563 |
6.55 21.77 |
6.55 21.77 |
9.53 30.97 |
9.53 30.97 |
12.70 40.28 |
15.88 49.11 |
19.05 57.43 |
|||||
| 150 | 6 | 168.3 | 6.625 |
7.11 28.26 |
7.11 28.26 |
10.97 42.56 |
10.97 42.56 |
14.27 54.20 |
18.26 67.56 |
21.95 79.22 |
|||||
| 200 | 8 | 219.1 | 8.625 |
6.35 33.31 |
7.04 36.81 |
8.18 42.55 |
8.18 42.55 |
10.31 53.08 |
12.70 64.64 |
12.70 64.64 |
15.09 75.92 |
18.26 90.44 |
20.62 100.92 |
23.01 111.27 |
22.23 107.92 |
| 250 | 10 | 273.1 | 10.750 |
6.35 41.77 |
7.80 51.03 |
9.27 60.31 |
9.27 60.31 |
12.70 81.55 |
12.70 81.55 |
15.09 96.01 |
18.26 114.75 |
21.44 133.06 |
25.40 155.15 |
28.58 172.33 |
25.40 155.15 |
| 300 | 12 | 323.9 | 12.750 |
6.35 49.73 |
8.38 65.20 |
9.53 73.88 |
10.31 79.73 |
14.27 108.96 |
12.80 97.46 |
17.48 132.08 |
21.44 159.91 |
25.40 186.97 |
28.58 208.14 |
33.32 238.76 |
25.40 186.97 |
| 350 | 14 | 355.6 | 14.000 |
7.92 67.90 |
9.53 81.33 |
9.53 81.33 |
11.13 94.55 |
15.09 126.71 |
12.70 107.39 |
19.05 158.10 |
23.83 194.96 |
27.79 224.65 |
31.75 253.56 |
35.71 281.70 |
|
| 400 | 16 | 406.4 | 16.000 |
7.92 77.83 |
9.53 93.27 |
9.53 93.27 |
12.70 123.30 |
16.66 160.12 |
12.70 123.30 |
21.44 203.53 |
26.19 245.56 |
30.96 286.64 |
36.53 333.19 |
40.49 365.35 |
|
| 450 | 18 | 457.2 | 18.000 |
7.92 87.71 |
11.13 122.38 |
9.53 105.16 |
14.27 155.80 |
19.05 205.74 |
12.70 139.15 |
23.88 254.55 |
29.36 309.62 |
34.93 363.56 |
39.67 408.26 |
45.24 459.37 |
|
| 500 | 20 | 508.0 | 20 | 9.53 117.15 | 12.70 155.12 | 9.53 117.15 | 15.09 183.42 | 20.62 247.83 | 12.70 155.12 | 26.19 311.17 | 32.54 381.53 | 38.10 441.49 | 44.45 508.11 | 50.01 564.81 | |
| 550 | 22 | 558.8 | 22 | 9.53 129.13 | 12.70 171.09 | 9.53 129.13 | 22.23 294.25 | 12.70 171.09 | 28.58 373.83 | 34.93 451.42 | 41.28 527.02 | 47.63 600.63 | 53.98 672.26 | ||
| 600 | 24 | 609.6 | 24 | 9.53 141.12 | 14.27 209.64 | 9.53 141.12 | 17.48 255.41 | 24.61 355.26 | 12.70 187.06 | 30.96 442.08 | 38.89 547.71 | 46.02 640.03 | 52.37 720.15 | 59.54 808.22 | |
| Specifications: | 1. Line Pipes API 5L PSL1/PSL 2 Line Pipe: Gr. B X42, X46, X52, X56, X60, X65, X70, X80/BM.X42M,X46M,X52M,X60M,X65M,X70,X80M ISO 3183-1/2 Petroleum and Natural Gas Industries-Steel Pipe for Pipelines Transportation System-L240M,L290M,L320M,L360M,L390M,L415M,L450M,L485M,L555M,L690M ISO 3183-3 Petroleum and Natural Gas Industries Steel Pipe for Pipelines Transportation System -L245NC / L245NCS,L290NC / L290NCS, L360NC / L360NCS, L290MC / L290MCS, L360MC / L360MCS, L415MC / L415MCS, L450MC / L450MCS, L485MC / L485MCS, L555MC AS2885 Pipelines-Gas and liquid petroleum Part 1: Design and Construction BS 3601-1 Carbon steel pipes and tubes with specified room temperature properties for pressure purposes BS 3602-2 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties. Part 2: Submerged arc welded tubes BS 6323 Seamless and welded steel tubes for automobile mechanical and general engineering purposes. Part 1: General requirements. Part 7: Specific requirements for submerged arc welded steel tube CSA Z245.1 Steel Pipe DIN 2470-1 Steel gas pipelines for permissible service pressures up to 16 bar DIN 2470-2 Steel gas pipelines for permissible service pressures exceeding 16 bar EN 10208-1:2009, Steel pipes for pipelines for combustible fluids - Technical delivery conditions - Part 1: Pipes of requirement class A. EN 10208-2:2009, Steel pipes for pipelines for combustible fluids – Technical delivery conditions – Part 2: Pipes of requirement class B. L245MB,L290MB,L320MB,L360MB,L390MB,L415MB,L450MB, L485MB,L555MB EN 10208-3 Non alloy and alloy fine grain steel tubes EN ISO 21329:2004, Petroleum and natural gas industries - Pipeline transportation systems - Testing procedures for mechanical connections (ISO 21329:2004). ISO 10543:1993, Seamless and hot-stretch-reduced welded steel tubes for pressure purposes - Full peripheral ultrasonic thickness testing. ISO 21329:2004, Petroleum and natural gas industries - Pipeline transportation systems - Testing procedures for mechanical connections. - 1st edition. EEMUA Publ 203:2004, Guide to the Application of ISO 3183 Parts 2 (1996) and 3 (1999) Petroleum and Natural Gas Industries - Steel Pipes for Pipelines - Technical Delivery Conditions. NACE MR 0175/ISO 15156-2 Petroleum and Natural Gas Industries – Materials for Use in H2S Containing Environments in Oil and Gas Production. Part 2. Cracking resistant Carbon and Low Alloy Steels, and the Use of Cast Irons. NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking in Hydrogen Sulfide (H2S) Environments NACE TM 0284 Standard Test Method - Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking DEP 31.40.20.30-Gen LINEPIPE FOR USE IN OIL AND GAS OPERATIONS UNDER NON-SOUR CONDITIONS(AMENDMENTS/SUPPLEMENTS TO API SPEC 5L) DEP 31.40.20.31-Gen LINEPIPE FOR USE IN OIL AND GAS OPERATIONS UNDER SOUR CONDITIONS(AMENDMENTS/SUPPLEMENTS TO API SPEC 5L) DEP 31.40.20.35-Gen Line pipe for non-critical service (amendments/supplements to ISO 3183-1) DEP 31.40.20.37-Gen Linepipe for critical service (amendments/supplements to ISO 3183-3) DEP 31.40.40.38-Gen Hydrostatic pressure testing of new pipelines DEP 31.40.60.11-Gen Pipeline leak detection DEP 31.40.60.12-Gen Pipeline Repairs (supplements to ANSI/ASME B31.4 and B31.8) DEP 61.40.20.30-Gen Welding of pipelines and related facilities (amendments/supplements to ANSI/API STD 1104) DEP 31.40.50.30-Gen Precommissioning of pipelines Plain end seamless hot rolled tubes - NF A 49-112 Seamless hot-rolled steel tubes - GOST 8731-74 GOST 8732-78 High-performance seamless circular - EN 10220 DIN 1630 Seamless circular unalloyed steel tubessubject to special requirements - EN 10220 DIN 1629 GOST 20295:1985, Steel welded pipes for main gas-and-oil pipelines Specifications- K56,K60,K65 GOST R ISO 10124:1999, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes - Ultrasonic testing for the detection of laminar imperfections. GOST R ISO 10332:1999, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes. Ultrasonic testing for the verification of hydraulic leak-tightness. GOST R ISO 10543:1999, Seamless and hot-stretch-reduced welded steel tubes for pressure purposes - Full peripheral ultrasonic thickness testing. GOST R ISO 3183:2010, Petroleum and natural gas industries - Steel pipe for pipeline transportation systems. - 2nd edition. IPS-M-PI-190 Material And Equipment Standard for Line Pipe KOC-MP-018 KOC Standard for Seamless Pipe to API 5L KOC-MS-001 Part 1 Kuwait Material Specification Line Pipe for Sour Service NRF-001-Pemex-2007 Steel Piping for Hydrocarbon Collections and Transportation RP 43-1 Onshore Transmission Pipelines to BS 8010 API 5L: TUBOS PARA CONDUÇÃO DE PRODUTOS PETROLÍFEROS. API 5LX: TUBOS PARA CONDUÇÃO DE PRODUTOS PETROLÍFEROS COM EXIGÊNCIAS ESPECIAIS 2. Pipe for General Uses BS 2059 Part I & II Gr. 320, Gr. 360 BS 3601 Steel Pipe and Tubes for Pressure Proposes Carbon Steel: Ordinary Duties- Gr. 360,Gr. 430, EN 10220 Seamless and welded steel tubes. EN 10224 Steel pipes, joints and fittings for the conveyance of aqueous liquids including potable water 3. Structural Pipe ASTM A53 A/B 4.Submarine (Offshore) Pipeline System DNV OS-F101 Submarine Pipeline Systems-SAWL 245,SAWL290,SAWL 320,SAWL 360,SAWL 415,SAWL 450,SAWL 485,SAWL 555, AS 2885-1:1997 AS 2885-2:2002, AS 2885-3:2001, AS 2885-4:2003, AS/NZS 2885-5:2002, ASME B31.4:1998, ASME B31.8:2000, BS 8010-1:1989, BS 8010-2.8:1992, BS 8010-3:1993, CSA-Z245.1 |
|---|---|
| Standard Met: | Coating Specifications: 1.External Coating 1.1 External Epoxy Coating: API RP 5L2 Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service. CAN/CSA-Z245.20 External Fusion Bond Epoxy Coating for Steel Pipe AS 3862 External Fusion-Bonded Epoxy Coating for Steel Pipes AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines AWWA C213 Fusion Bonded Epoxy Coating NFA 49709 ISO 21809-2:2007, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 2: Fusion-bonded epoxy coatings NACE RP0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application, Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating. NACPA 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Applied fusion Bonded Epoxy (FBE) to Steel Pipe. 1.2 Polyethylene Coating CAN/CSA Z245.21 External Polyethylene Coating for Pipe DIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shaped Fittings NFA 49-710 External Three-Layer Polyethylene Based Coating, Application by Extrusion DNV-RP-F106 Factory Applied External Pipeline Coatings For Corrosion Control AS/NZS 1518 External Extruded High-Density Polyethylene Coating System for Pipes IPS-G-TP-335 Material and Construction Standard for Three Layer Polyethylene Coating System ISO/DIS 21809-1 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 1: Polyolefin coatings (3- layer PE and 3- layer PP) ISO 21809-4:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 4: Polyethylene Coatings (2-layer PE) PETROBRAS' ET-200.03 Engineering Specification ("Piping Materials for Production and Process Facilities"), which establishes standards for using low density linear polyethylene in carbon steel piping, as to appendix 13 of such specification. UNI 9099-DIN 30670 POLYETHYLENE COATING APPLIED BY EXTRUSION The external coating in polyethylene is applied on steel pipes for buried or submerged pipelines for water and methane as well as on gas distribution pipes. Coating thickness depends on pipe diameter and which UNI 9099 typology (see table) is requested. The three layers polyethylene coating offers a long lasting corrosion protection, high resistance and strong adhesion with service temperature from -20° C to a maximum +60/80° Celsius. The black pipe is sandblasted by metallic grit to SA 2.5 according to ISO 8501-1 standard, then a first layer of primer is applied, the second layer consists in polyethylenic adhesive and the third in polyetyhlene layer. After cooling the coating is cut back on pipe-ends and checked as per UNI 9099/DIN 30670: visual inspection, control on thickness, dielectric continuity and technological tests. 1.3 Polypropylene Coating DIN 30678 ** NFA 49711 DIN30678 Polypropylene Sheathing of Steel Tubes and of Steel Shaped Fittings EN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylene based coatings. NFA 49-711 External Three-Layer Polypropylene Based Coating, Application by Extrusion 1.4 Polyurethane Coatings AWWA C222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and Fittings BS 5493- Polyurethane Coating DIN 30677.2 polyurethane Insulation of the fittings EN 10290-EXTERNAL LIQUID APPLIED POLYURETHANE COATINGS (The polyurethane coatings for onshore and offshore pipelines is a mechanical and anti-corrosion protection with outstanding life expectancy and performance, resistance to aggressively corrosive environments, high abrasion resistance and strong adhesion. Pipe is first sandblasted with metallic grit to SA 2.5 grade according to ISO 8501-1 standard in order to prepare the surface, the polyurethane coating is applied by bimixer until reaching a thickness of 800 – 1000 microns at least. ) 1.5 Polyolefin Coatings AWWA C225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines AWWA C215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water Pipelines 1.6 Tape Coatings ISO 21809-3:2008, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 3: Field joint coatings AWWA C209-00: Cold-applied Tape Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipe AWWA C214-00: Tape Coating Systems for the Exterior of Steel Water Pipelines AWWA C216-00: Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fitting AWWA C217-99: Cold-applied Tape Coatings for Ext. Spec. Sect., Conn., and Fittings for Buried/Submerged Steel Water Pipelines AWWA C218-02: Coating the Exterior of Aboveground Steel Water Pipelines and Fittings AWWA C224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings EN 12068 - DIN 30672 STANDARD-POLYETHYLENE SELF ADHESIVE TAPES (The self-adhesive polyethylene coating on buried or immersed steel pipelines is a corrosion protection. Coating consists in sandblasting of surfaces, application of bytyl based primer and wrapping one or more tapes overlapping generally at 50% in order to achieve a coating thickness from 1 to 3.5 mm according to pipe dimensions. The adherence, thickness and dielectric continuity is checked throughout production. ) 1.7 Bitumen Coating : DIN 30673 1.8 Coal-tar Enamel Coating AWWA C-203 1.9 Concrete Weighted Coating: DNV-OS-F101 Submarine Pipeline System ASTM C171 Specification for Sheet Material for Coating Concrete BS EN 12620 Aggregates for Concrete ISO 21809-5:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 5:External concrete coating. The standards covers all the current concrete-coating processes-side wrap( or compression wrap) process,concrete spraying (or impingenment), form (or pour) process and slip-forming process,all of them using primary steel reinforcement through a galvanized steel mesh or a rebar cage.It defines the requirements for the pipe cutback area,steel reinforcement positioning,anode installation and acceptable cutback methods. ASTM C42 Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete ASTM C642 Standard Test Method for Specific Gravity, Absorption and Voids in Hardened Concrete ASTM C87 Standard Test Method for Effect of Impurities in Fine Aggregate on Strength of Mortar BS 1881 Methods of Testing Concrete BS 3148 Methods of Test for Water for Making Concrete BS 4482 Hard Drawn Mild Steel Wire for the Reinforcement of Concrete BS 4483 Specification for Steel Fabric for the Reinforcement of Concrete BS 4449 Specification for Carbon Steel Bars for Reinforcement of Concrete ISO 4012 Determination of Compressive Strength of Test Specimen 1.10 Marine Coating EN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8) ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures ISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines for non-corrosive gases 1.11 Other specification: British Gas BGC/PS/CM1, BGC/PWS/CM2 GAZ de France R 09 NACE RP 0181 NF A 49-706 TS 5140 TS 5139, 2. Lining 2.1 Epoxy Lining : AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines NFA 49709 TS EN 10289 NFA 49708 Recommended Practice for Internal Coating of Line Pipe 2.2 Bitumen Lining DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels UNI-ISO 5256/87 STANDARD-BITUMEN COATING (The external bitumen coating for buried pipelines was one of the first anti-corrosion protections and still today it is one of the most used as it is a valid solution due to its technical performances having an elevated resistance and longlife expectancy. The mechanical, chemical and dielectric properties of this coating adequatly protects the steel pipelines for water and methane as well as pipes for electric power generation. Particular attention is made during all the phases of the production according to UNI-ISO 5256/87 which also defines the choice of the raw materials, the surface preparation to the grade SA2/ST3 according to ISO 8501-1 standard and its application. A limewash layer is applied to preserve coating against solar radiation during storage and handling. ) 2.3 Cement Mortar Lining AS/NZS 1516 Cement Mortar Lining of Pipelines In Situ AWWA C203-02: Coal-Tar Protective Coatings & Linings for Steel Water Pipelines, Enamel & Tape, Hot-pap. (Incl. add. C203a-99) AWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-Shop application 2.4 Shop Cement Lined Piping AWWA C205,C104,C602 DIN 2614 British Standard BS 534 British Petroleum GS 106-1 Shell DEP 30.48.30.31-Gen. Saudi Aramco 01-SAMSS-005 KNPC ENG STD 87C1 API RP 10E 2.5 Plastic Lined ASTM D4894 PTFE (Polytetrafluorethylene) ASTM D3307 PFA(Perfluoroalkory) ASTM D3222 PVDF(Polyvinyledenefluorid) ASTM D4101 PP(Polypropylene) Pipe Coating Products Fusion Bonded Epoxy – Fusion Bond Epoxy is a powder epoxy thermosetting coating applied for anticorrosion protection to steel pipelines. The pipe is first blast cleaned and heated. Then epoxy powder is spray applied by electrostatic guns to melt and form a uniform layer that hardens within a minute from application. Utilizing industry accepted materials supplied by manufacturers such as 3M, DuPont, and Valspar, the facility can apply FBE in a wide range of thickness to cost effectively meet any project specifications. Fusion Bonded Epoxy with Abrasion Resistance Overcoating (FBE/ARO) – Utilizing two completely separate powder systems, the facility can produce FBE with an ARO at unprecedented processing speeds using industry accepted materials such as 3M 6352, DuPont 7-2610, and Lilly 2040. Fusion Bonded Epoxy with High Temperature Resistant Overcoating – Utilizing two completely separate powder systems, the facility can produce FBE with a high operating temperature resistant overcoating such as DuPont’s Nap-Gard Gold and 3M’s 6258. Fusion Bonded Epoxy with Zap-Wrap Overcoating – The facility is capable of processing line pipe with connections and of applying the Zap-Wrap abrasion resistance overcoating to the ends of each pipe. Three Layer Polyethylene (3LPE) To improve anticorrosion performance and adhesion, an additional layer of epoxy primer is sprayed onto pipe surfaces prior to the adhesive layer and Polyethylene top layer application. Three Layer Polyethylene is suitable for service temperatures from 60°C to 80°C (85°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm. Three Layer Polypropylene (3LPP) If a wider service temperature range and high stiffness is required, adhesive and top layers, applied over primer layer, are based on polypropylene instead of polyethylene. Three Layer Polypropylene is suitable for service temperatures up to 135 °C (140°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm. Three Layer Polypropylene and Polyethylene Three Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection. This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layer process involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill or storage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of an adhesive copolymer and polyolefin polymers that are wrap extruded, one over the other. Centrifugal Cement Lining of mild steel pipes of varying lengths and diameters. The size range of our Rutherford plant is 100NB-3200NB in up to 12 meter lengths, all made to the AS1281 standard. Cement types include: •General Purpose (GP) •Sulphate Resistant (SR) •Calcium Aluminate •Seal Coat over cement for harsh environments All linings are applied to AS1281-2001 for lining thickness and tolerances. Linings can be applied to any thickness to suit existing pipe internal diameters. |
