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1>Coil Material:color sheet,galvanized sheet

2>Coil material thickness:0.3mm- 0.6mm

2>Feeding width:1250mm

 

2. Process flow 

 

De-coiling--feeding---leveling---slitting---cutting

 

3. Automatic de-coiler

 

1>Outside diameter of coil is 1500mm

2>Inside diameter coil is  460-580mm

3>Coil Width is 1250mm

4>Coil load 10ton

 

4.leveling device

 

1>Number of shaft::1 step of feeding, up: 5 pieces, down: 6 pieces

2>Gear transport 

3>Forming speed :10m/min

4>Main motor power:3kw

 

 

5. Hydraulic Cutting device 

 

1>Hydraulic Station:1set

2>With hydraulic station, motor 3 KW

3>Hydraulic cutting press 20ton

4>Blade and mold material: Cr12 steel with quenched treated 60-62℃

5>Cutting system: advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety factor.

6.Slitting device

 

1>Mini slitting width:150mm

2>Max slitting quantity:6 Pieces

3>Width tolerance:±1mm

4>Slitting Speed 10 m/min

5>Slitter distance can be adjusted

6>Slitter material: 9CrSi

7>The slitting and cutting can work separately.

 

 

7.Control Device

 

1>Screen: DELTA screen

2>PLC: Delta

3>Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

4>Length inaccuracy can be amended easily

 

8.Trimming machine

Material of mold:D2/GCr12MoVo

Power:5.5kw

This mold is equal to two molds which can work with the two sides.

 

9.200T Press Machine

 

10.Automatic Bottom Glue Spraying Equipment

 

Outside Dimension:800*1350*850mm(L*W*H)

Structure:Channel steel ,welded

Transmission:2.2 kw Variable-frequency adjustable-speed motor 0-32R/Min

Conveying device: Reciprocating chain conveys

Automatic glue spraying assembly with motor:0.06kw

Adsorption of dust removal equipment:1 set

Air compressor:1 set 0.09m³

Airless spray glue pump:1 set

Automatic glue spraying gun: 1 piece

Fill glue gun: 1 piece

 

11.Automatic Sandblasting Room

 

Outside Dimension :3000*1850*700mm(L*W*H)

Structure:Channel steel ,angle steel ,welded

Transmission:With glue spraying equipment compound chain transmit

Conveying device:Compound chain transmit

Automatic sand hopper:1 set (dimension 550*600*500mm)

Automatic rising machine:1 set(Rising height:1.9m Power:300kg/h)

 

 

12.First drying room

 

Outside Dimension :25000*800*1200mm(L*W*H)

Structure:carbon steel welded

Frame type heat preservation wall:fill up with heat preservation material which is bended with 1mm carbon steel

Automatic temperature controller:2 sets,Range of adjustable temperature:0-160°

Infrared fluorescent tube:50 pcs

Conveying device: Reciprocating chain conveys

 

13.Automatic surface glue spraying equipment

 

Outside Dimension :3000*850*700mm(L*W*H)

Structure:carbon steel welded

Automatic glue spraying gun :2 sets

Automatic spraying assembly:1 set (Range of pressure:0.1-0.6MPa)

Adsorption of dust removal equipment:1 set

Manual spraying gun:5 sets

 

14.Second drying room equipment component

 

Outside Dimension :25000*800*1200mm(L*W*H)

Structure:carbon steel welded

Frame type heat preservation wall:fill up with heat preservation material which is bended with 1mm carbon steel

Automatic temperature controller:2 sets(Range of adjustable temperature:0-160°)

Infrared fluorescent tube:50 pcs

Conveying device: Reciprocating chain conveys

Cool device:1 se

Automatic printing code and marking:1 set of automatic printer

Total equipment matches total control station 1 set (Control system)

Productivity: 3500pcs every day

Whole machine power:150kw

 

15.Mixer of sand: 1 set

 

(The red equipment which is in the follow photo is the mixer of sand)