|Origin:||Made In China|
|Category:||Industrial Supplies / Food, Beverage & Cereal Machine|
|Label:||food machine , extruder machine , textured soyabean|
|Min. Order:||1 pc|
textured soy protein making machine / TSP / TVP extruder machine
textured soy protein machine (TVP / TSP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.
a. Raw Material: adopts Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains as raw material.
Let's talk more online!
b. Products: textured soy protein making machine / TSP / TVP extruder machine, this line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
c. Capacity: 240kg/h, 500kg/h, 1ton/h
d. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
e. Machines Materials: textured soy protein machine are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
f. Flow chart:
Mixing system---Extrusion system---Drying system---Cooling system---Packing system
textured soy protein making machine / TSP / TVP extruder machine production line parameters:
Introduction of the textured soy protein machine:
Double Screw Extruder
For textured soy protein making machine / TSP / TVP extruder machine
Model: DSE65, 85
Capacity: from 200kg/h to 550kg/h
1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting systems.
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt building block system (BBS) to be adjustable for different technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing capacity of extruder 10-15%.
5. The shape and size of the textured soy protein chunk can be adjusted by the moulds.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
Material of the textured soy protein machine:
Protect panel: stainless steel 201, 304, 316, etc.
Parts contact food: stainless steel 304, 316, etc.
Material of the main parts for the extruder:
Brand of the main electrical parts inside the control panel:
Dryer (electrical, steam, gas, diesel type)
For textured soy protein making machine / TSP / TVP extruder machine
Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h
Belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 mins
Number of fans: 3~ 16 pcs
Structure: Multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry,Feedstuff,Agricultural Products, Application Grain,Pet Food,Fish Feed,Puffed Snacks,Soybean Chunk,Pasta,Artificial rice,Vegetarian Meat,Etc
Formation of textured soy protein machine production line:
1. Mixer:there are many kinds of model numbers to choose base on the production capacity.
2. Conveyor:To convey raw materials to the extruder machine
3. Extruder machine: To choose DSE model extruders base on the production capacity requirement from 200kg per hour to 550kg per hour. The raw material include Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains. Shape of the pellet depends on the moulds.
4. Hoister: Convey foods to the dryer, the height of the hoister depends on the dryer.
5. Multilayer dryer:Electric dryer, controlled by control box, temperature range 0-200ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, and 5 layer 11 meter steam dryer.
6. Sifter:To remove scrap.
7. Flavoring line: To spray oil and phagostimulant, the equipment are: single roller, double roller, round roller, eight-angle roller. Varies depends on the different production line setting, to spray oil to the surface of the product and make it even. (for the TSP line it will be choosed or not according to the requirement)
8. Cooling conveyor: To lower the product temperature in order to pack it easily.
9. Sifter: To remove the wasted material and ensure quality, meanwhile to ensure the reuse of materials.
10. Packing machine: Manual and automatic packing machine.
Packing & Delivery
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
*Every step of the production informed to client
*Machines produced according to client's confirmation
*Inspection and Delivery
* Training how to install the machine, training how to use the machine.
* Engineers available to service machinery overseas.
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a flight to Jinan Airport. Our factories are just about 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Calculated from the equipment arrives the customer's side.).
After this period we will definitely support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the textured soy protein machine plant?
A: yes, but at an extra cost payable by the customer.
Or you can get local contractors to do the commissioning and we send one supervising engineer.
WhatsApp/cell: 0086 15020006735
or send me email directly:
amy at dingrunjixie.com
|Price Terms:||FOB Qingdao|
|Payment Terms:||TT / LC / DP / DA|
|Lead Time:||25 days|
|Standards Certificate:||CE ISO SGS|
|Raw materials:||grains flour|