Home  >  Trade Leads  >  Electronics & Electricity  >  Electric Control System

XG-100 (200Bottles/Hour) Automatic water bottling machine

This machine adopts PLC (programmed logic controlling) full automatic operation. It is suitable for 3, 4, 5, 6 gallon PC or PET bottle washing, filling and capping. For the modern water factory, it is maybe the best machine.

The processing will be below:
1. Close the air creep age switch; the lights on controlling panel will be blighting. This means the machine's power is connected and the PLC begins working.
2. Put the "optional switch" to the "auto" conduction, and push button of the switch "start-up", then the AC connector, which controls the driving amplifying, begins to connect, the machine start working.
When the empty bottles insert the position and press down the empty bottle inductor (the washing message and command will be sent out from the inductor.)
The washing amplifying starts working. The chains and the bottle tray will take the empty bottle into the washing working procedure. (Washing includes two rinsing: one is dosing water (CLO2) washing and the other is purified water washing).
For the time of the purified water washing, it is 15seconds and for the dosing water washing it is 50 seconds.
When the driver takes the empty bottles and the indicator on the chain to the orientation area, the sensor valve will send the command to stop the driver and in the same time the washing pumps will start and the washing begins (The time can be set by the PLC).
After washing, the conveyer will take the cleaned bottle to the bottle tray, and the bottle pusher will start working. It will push the bottle to the position of the filling heads, make sure the filling heads aim at the bottle correctly and fill the water into the bottle. How much the water will be filled into the bottle will depend on the PLC controlling. If you set the PLC to the default, then the filled water will exactly fulfill the 5 gallon (18.9liter) bottle.

After fulfill the bottle, PLC will send the message to stop the filling valve and the filling process finishes. The latter bottle will push the foregoing bottle, which is filled, by water to the capping area. The capping heads will bring the bottle cap on the bottle and press it onto the bottle. After the water fulfills the latter bottle, it will push the foregoing bottle to the conveyer and one cycle of washing, filling and capping process finishes.

Full body material: stainless steel 304
Product Name: Automatic Water Bottling Machine, capacity 200B/H.
1. ITEM NO.: XG-100 (200Bottles/Hour)
2. Main technical parameter:
Specification
Model XG-100 (200B/H)
Power ¡ÓAC 380V/60Hz ¡ÓAC 220V/50Hz
Processing Bottle Washing + Filling + Capping
Input Power 4.2kw
Bottle's Space (mm)
270*490*¢F56mm 230*460*¢F56mm
Machine power
Driving machine 0.37KW
Dosing pump 0.37 KW
Washing/filling pump 0.55 KW
Capping machine 0.06 KW
Rated currency 22A (27A)
Bottle's Volume 5gallon(18.9L) or 3gallon(11.3L)
Washing heads 4 heads
Capsule's Spec. ¢F58*40mm
The capacity of compressed Air 0.17/M3, 0.7Mpa/cm2
Washing Bottle's Capability 200 bottles/H
Injecting Capability 200 bottles/H
Pump used Pumps imported from Spain
Over Size (mm) 3250*950*1550
N.W. 310kgs
Water supply 4.5M3/H
The Direction Of Output Bottle Direct output bottle or ¡§L¡¨ line output bottle by conveyer
3. Description
This washer & filler machine is use for filling pure water, distilled water, mineral and other no bacteria liquid. This machine possesses five functions: washing bottle, filling, caphitching, capping and output. The power is AC 220V or 380V, suitable for use in city or town.
The control system adopts PLC of Korean LG.
Configuration:
This machine is divided into four parts: rinsing, filling, electricity control and air control:
1. WASHING
This part consist of carrying bottle, bottle holder, photo eye sensor, pushing bottle and washing pump
2.FILLING
This part consists of pushing bottle air ram, rotating bottle air ram, filling tap, capping, and pure water pump.
3.ELECTRICITY CONTROLLING
This part consists of PLC. Etc.
4.AIR CONTROLLING
This part consists of air ram, air solenoid value.etc